Archive for October, 2009

Hoses and Such

Friday, October 30th, 2009

Today, I got a new grommet for my PCV valve, since the old one was hardened and did not hold the valve as tight as it should have. I also replaced the PCV valve and hose. Now it not only looks nicer, but should function better as well! I ran the car for a little while, and it seemed to run a bit smoother, but the real test will be on the freeway. I also replaced the vacuum hose from the carburetor to the distributer vacuum advance, since it was getting old and hard, and I put new caps on the plugged vacuum ports.

New PCV Setup

Vacuum Caps

New Tires Again

Saturday, October 24th, 2009

Well unfortunately, due to the wear on the front wheels from misalignment, I had to buy new front tires. At least now I won’t die! I’ll be keeping an eye on the tires to make sure they don’t wear like they did before, but after getting the wheels aligned, I shouldn’t have any problems.

Jacked Up

New Front Tires

Wheel Alignment

Wednesday, October 21st, 2009

I had noticed some very bad wear on my front tires. It turns out the camber alignment was way off, and the outsides of the tires were wearing much faster than the rest. At this point, the cords are becoming visible. So I’ll be replacing the tires soon. I’m hoping the warranty I got on the tires will cover this, but I’ll have to examine the fine print. Fingers crossed!

Tire Wear

I went and got my wheels aligned today, so this kind of wear won’t happen again. However, I found out during the alignment that the right tie rods are bent, suggesting the car ran into a ditch or something in the past. It’s not a huge deal, but I’ll have to get that fixed at some point.

Quite update on the oil plug problem: the plug is holding so far, with maybe 5 or 6 drips over a 24 hour period. Next oil change, though, I’m thinking I might just replace the pan. It has a dent in it anyway.

Another problem I noticed last week is that the seal around my windshield is leaking in the top left corner and right above the rearview mirror. I’ll have to put some kind of temporary sealant in there for now, but eventually replace the whole seal.

An Oil Change and a Heat Shroud

Friday, October 9th, 2009

In my excitement of fixing the carburetor yesterday, I decided to do a rather needed oil change. I picked up 6 quarts of oil and a new filter, and proceeded to drain the oil pan. I had to pick up a filter wrench to remove the old filter, then I replaced that with the new one. However—yes, always there is a problem!—when I went to put the drain plug back on the oil pan, it would not tighten!

It would appear that the pan threads have stripped somewhat, because the drain plug looked fine. I went down to the auto parts store and got a self-tapping drain plug. It turns out the drain plug was already an oversize self-tapping plug, so I got a double oversize. But I could not for the life of me get it started in the hole! So I went back down hoping to get a rubber drain plug at least as a temporary solution, but they didn’t have any. The guy gave me a single oversize drain plug—same size as the one I originally removed—and that worked a little better. It still didn’t get as tight as it should, but so far, it seems to keep the oil inside the pan. I’ll be checking tomorrow to make sure.

The other bit of news: I had picked up an exhaust manifold shroud to draw hot air into the air filter pan about a month and a half ago. Finally ready to install it, I realized that it was, in fact, the wrong shroud for my engine. When I bought, the man at the store wasn’t sure which one was for my engine, and when I took it back today, he graciously swapped it for the right one free of charge, even though the right one was ten dollars more! Such nice people.

Exhaust Manifold Shroud

Carburetor Adventure!

Thursday, October 8th, 2009

So a few days ago, I decided to change the fuel filter. Well, I learned the hard way that you’re not supposed to tighten fuel filters down all the way, and the threads broke off inside of the carburetor! So I figured it wasn’t such a big deal, just use an easyout. So I picked up some easy outs, followed the directions, and just my luck, the easyout broke off inside the broken fuel filter! My grandpa and I spent the next couple days trying to work the easyout out, but to no avail.

Broken Easyout

However, my grandpa managed to procure a new (well, from another old carb) front bowl for the carburetor. We got that installed with a new gasket, put on a new fuel filter carefully this time, and started up the car.

New Carb Front Bowl

New Carb Front Bowl Gasket

Carb Front Bowl Installed

She ran! But we hit another problem: now the bowl overflowed and gas spilled out of the vent. After much tweaking of the needle valve, float, and float level today, I managed to fix that problem, and she purred nicely. I ended up using the old needle valve and the new float in the new front bowl. I’m not sure exactly what was causing the overflow, but I’m thinking it might have had to do with the needle valve seal.

Dry Float Adjustment

So in summary, my carburetor is now in good working order and everything’s hooked up!

Automatic Choke Tubes

Saturday, October 3rd, 2009

Yesterday I picked up a choke tube kit from the Mustang store, and today I installed them. The previous choke tubes were missing, so the automatic choke couldn’t function properly. The installation involved removing the exhaust manifold on one side of the engine to remove the old bits of tube and hook up the new tubes. I used a 1/4″ drill bit to remove the old tube ends, went over the whole manifold with a wire brush, and blew it out with compressed air. Then I tapped the tubes in place.

Exhaust Manifold

Putting the manifold back in was a bit more challenging, though I finally managed in the end. It wasn’t as hard as getting off the old manifold to inlet pipe gasket though; that thing was rusted in place and I ended up have to break it apart with an assortment of knives, screwdrivers, and pliers. So anyway, I got everything back together in one day, which was an accomplishment in itself—without a garage or the light of day offered by a house and the summer respectively, it’s increasingly difficult to work on my car. The choke still seems to be sticking a bit. Although my grandpa already lubricated it last time he was out (maybe a month ago), perhaps the coil mechanism needs to be cleaned. We’ll figure it out.

Automatic Choke Tubes

Also, while test running the automatic choke, I discovered that my license plate light works! It’s the small things that make me smile :)

License Plate Light